National Circular Biofertilizer, Organic Waste-To-Fluff & Seed Enhancement Mega factory
Executive Summary
The Resort has the opportunity to become a Caribbean leader in regenerative luxury hospitality by converting existing and incoming organic waste streams — including beached sargassum seaweed, landscaping biomass, food scraps, and agricultural residues — into high-value agricultural and renewable energy products.
The Geodyn 15 Ton-Per-Hour Circular Sustainability System transforms:
Incoming Material | Converted Output |
Food & kitchen waste | Bio-NPK granulated fertilizer |
Landscaping & agricultural biomass | Organic fertilizer pellets & carbon soil amendment fluff |
Sargassum seaweed from beach cleanup | Nutrient-rich fertilizer input + extract concentrates |
Wood, husk, and fiber residues | Biomass energy pellets for boilers and heat systems |
Third-party regional organic intake | Recurring revenue via tipping fees |
The system operates using non-combustive indirect radiant sterilization, delivering:
- Zero smoke
- Zero odor
- Zero flame
- Zero harmful airborne emissions
Outputs are clean, stable, pathogen-free, and market-ready in under 30 minutes.
This initiative turns waste from a cost center into a multi-stream revenue engine while elevating The Resort’s identity as a wellness-forward, ocean-stewardship luxury destination.
Strategic Area | Benefit |
Environmental Performance | Removes methane-producing landfill organics & reduces beach sargassum pollution |
Ocean & Coastal Stewardship | Active sargassum remediation improves water quality & visitor beach experience |
Brand & Guest Experience | Reinforces luxury-wellness positioning with measurable sustainability leadership |
Financial Strength | Generates recurring revenue via fertilizer sales + biomass pellet fuel + tipping fees |
Operational Efficiency | Reduces waste hauling, landfill fees, and external fertilizer purchases |
ESG & Government Alignment | Supports national sargassum mitigation policies & climate resilience goals |
System Capacity & Performance
Parameter | Specification |
Input Material Capacity | 300 tons/day organic & biomass feedstock |
Output Product Capacity | 150 tons/day fertilizer & energy pellets |
Processing Time | Continuous < 30 minutes |
Pathogen Elimination | 100% sterilization via indirect radiant heat |
Water Circularity | Clean water reclaimed for irrigation & landscaping |
Contamination Safety | Sorting line includes metal detector & magnetic separation |
Sargassum Handling | Salt-wash + nutrient stabilization pre-conditioning included |
Expanded Outputs
- Bio-NPK Granulated Fertilizer (Primary Revenue Product)
Component | Blend Range | Function |
Organic Carbon Fluff | 35–60% | Moisture retention + soil carbon |
Urea | 8–22% | Immediate nitrogen availability |
DAP | 10–28% | Phosphorus + pellet structural integrity |
Trace Minerals / Humates | 1–4% | Nutrient efficiency & plant metabolism |
Optional Bacillus spp. | 0.1–0.5% | Soil microbiome regeneration |
- Organic Fertilizer Pellets
Used in local agriculture, resort landscaping, golf courses, and reforestation projects.
- Sargassum-Derived Agricultural Additives
High in potassium, auxin-like plant growth regulators, and marine micronutrients.
- Biomass Energy Pellets for Boilers / Industrial Heat
- Inputs: coconut husk, palm fiber, dried sargassum, wood chips, sawdust
- Usage: kitchens, laundry, district hot water heat loops, resort boilers
- Replaces diesel or LPG fuel consumption
Energy Value: 14–19 MJ/kg
Carbon Output: Near-carbon-neutral closed cycle
Equipment Scope
Waste & Sargassum Pre-Processing
- Feed conveyors
- Trommel separator screen
- Salinity wash + moisture reduction step for seaweed
- Air-knife lightweight material separator
- Magnetic & metal detection safety systems
- High-torque biomass shredder
- Homogenization mill for uniform blending
Fertilizer Production & Granulation Line
- Precision weigh-feeders for fluff + Urea + DAP dosing
- Stainless steel ribbon/paddle blending reactors
- Disc granulator with binder control
- Low-temperature dryer
- Counter-flow cooler
- Vibratory sizing and recycle loop
- Bulk bag & palletizing system
Biomass Pellet Manufacturing Line
- Pellet mill die sets
- Pellet cooling tower
- Hardness integrity roller finishing
- Storage & bulk-handling packaging
| Item | Cost (USD) |
|---|---|
| Geodyn 15 TPH Conversion System | $19,470,000 |
| Shipping, Installation, Training, Commissioning | $1,750,000 |
| Fertilizer Granulation + Sorting + Metal Detection + Biomass Pellet Line | $5,500,000 |
Operating Expenditure (OPEX), Annual
Category | Annual Range (USD) |
Labor & Operations | $480,000 – $720,000 |
Utilities & Process Water | $260,000 – $410,000 |
Urea Supply | $420,000 – $820,000 |
DAP Supply | $390,000 – $750,000 |
Trace Minerals & Humates | $55,000 – $120,000 |
Optional Bacillus spp. | $35,000 – $95,000 |
Maintenance & Spare Parts | $120,000 – $190,000 |
Packaging, Bags, Pallets | $85,000 – $140,000 |
Laboratory QC & Compliance | $45,000 – $95,000 |
Insurance & Permitting | $60,000 – $110,000 |
Total Annual OPEX: $1,650,000 – $2,100,000
Revenue Model
Revenue Stream | Annual Value |
Tipping Fees (300 tons/day × $31/ton × 350 days) | $3,255,000 |
Fertilizer Sales (150 tons/day × $500/ton × 350 days) | $26,250,000 |
Biomass Pellet Fuel Sales (energy sector & resort boilers) | $2,100,000 – $4,800,000 |
Total Annual Revenue: $31.6M – $34.3M
Net Annual Profit (After OPEX): $29.5M – $32.6M
Payback Period: 0.8 – 1.1 years
Implementation Timeline
Phase | Duration | Deliverable |
Engineering & Site Validation | 2–9 weeks | System layout, utilities planning |
Fabrication & International Shipping | 12–18 weeks | System arrives to site |
On-Site Installation & Workforce Training | 4–8 weeks | Operators trained & tested |
Commissioning & Continuous Production Launch | 1 week | Full revenue activation |
Total Time to Operational Launch: ~19–36 Weeks
Conclusion
This initiative enables The Resort to:
- Convert waste and seaweed pollution into profitable commercial output
- Reduce environmental impact while improving beach guest experience
- Lower operating & energy costs through biomass pellet heat
- Strengthen sustainability leadership in the Caribbean luxury sector
- Generate substantial, recurring revenue with rapid payback
Geodyn Solutions provides engineering, installation, training, optimization, and long-term operational support.
