National Circular Biofertilizer, Organic Waste-To-Fluff & Seed Enhancement Mega factory

Executive Summary

The Resort has the opportunity to become a Caribbean leader in regenerative luxury hospitality by converting existing and incoming organic waste streams — including beached sargassum seaweed, landscaping biomass, food scraps, and agricultural residues — into high-value agricultural and renewable energy products.

The Geodyn 15 Ton-Per-Hour Circular Sustainability System transforms:

Incoming Material	Converted Output
Food & kitchen waste	Bio-NPK granulated fertilizer
Landscaping & agricultural biomass	Organic fertilizer pellets & carbon soil amendment fluff
Sargassum seaweed from beach cleanup	Nutrient-rich fertilizer input + extract concentrates
Wood, husk, and fiber residues	Biomass energy pellets for boilers and heat systems
Third-party regional organic intake	Recurring revenue via tipping fees

The system operates using non-combustive indirect radiant sterilization, delivering:

Zero smoke
Zero odor
Zero flame
Zero harmful airborne emissions

Outputs are clean, stable, pathogen-free, and market-ready in under 30 minutes.

This initiative turns waste from a cost center into a multi-stream revenue engine while elevating The Resort’s identity as a wellness-forward, ocean-stewardship luxury destination.

Strategic Area	Benefit
Environmental Performance	Removes methane-producing landfill organics & reduces beach sargassum pollution
Ocean & Coastal Stewardship	Active sargassum remediation improves water quality & visitor beach experience
Brand & Guest Experience	Reinforces luxury-wellness positioning with measurable sustainability leadership
Financial Strength	Generates recurring revenue via fertilizer sales + biomass pellet fuel + tipping fees
Operational Efficiency	Reduces waste hauling, landfill fees, and external fertilizer purchases
ESG & Government Alignment	Supports national sargassum mitigation policies & climate resilience goals

System Capacity & Performance

Parameter	Specification
Input Material Capacity	300 tons/day organic & biomass feedstock
Output Product Capacity	150 tons/day fertilizer & energy pellets
Processing Time	Continuous < 30 minutes
Pathogen Elimination	100% sterilization via indirect radiant heat
Water Circularity	Clean water reclaimed for irrigation & landscaping
Contamination Safety	Sorting line includes metal detector & magnetic separation
Sargassum Handling	Salt-wash + nutrient stabilization pre-conditioning included

Expanded Outputs

Bio-NPK Granulated Fertilizer (Primary Revenue Product)

Component	Blend Range	Function
Organic Carbon Fluff	35–60%	Moisture retention + soil carbon
Urea	8–22%	Immediate nitrogen availability
DAP	10–28%	Phosphorus + pellet structural integrity
Trace Minerals / Humates	1–4%	Nutrient efficiency & plant metabolism
Optional Bacillus spp.	0.1–0.5%	Soil microbiome regeneration

Organic Fertilizer Pellets

Used in local agriculture, resort landscaping, golf courses, and reforestation projects.

Sargassum-Derived Agricultural Additives

High in potassium, auxin-like plant growth regulators, and marine micronutrients.

Biomass Energy Pellets for Boilers / Industrial Heat

Inputs: coconut husk, palm fiber, dried sargassum, wood chips, sawdust
Usage: kitchens, laundry, district hot water heat loops, resort boilers
Replaces diesel or LPG fuel consumption

Energy Value: 14–19 MJ/kg
Carbon Output: Near-carbon-neutral closed cycle

Equipment Scope

Waste & Sargassum Pre-Processing

Feed conveyors
Trommel separator screen
Salinity wash + moisture reduction step for seaweed
Air-knife lightweight material separator
Magnetic & metal detection safety systems
High-torque biomass shredder
Homogenization mill for uniform blending

Fertilizer Production & Granulation Line

Precision weigh-feeders for fluff + Urea + DAP dosing
Stainless steel ribbon/paddle blending reactors
Disc granulator with binder control
Low-temperature dryer
Counter-flow cooler
Vibratory sizing and recycle loop
Bulk bag & palletizing system

Biomass Pellet Manufacturing Line

- Pellet mill die sets
- Pellet cooling tower
- Hardness integrity roller finishing
- Storage & bulk-handling packaging

Item	Cost (USD)
Geodyn 15 TPH Conversion System	$19,470,000
Shipping, Installation, Training, Commissioning	$1,750,000
Fertilizer Granulation + Sorting + Metal Detection + Biomass Pellet Line	$5,500,000

Operating Expenditure (OPEX), Annual

Category	Annual Range (USD)
Labor & Operations	$480,000 – $720,000
Utilities & Process Water	$260,000 – $410,000
Urea Supply	$420,000 – $820,000
DAP Supply	$390,000 – $750,000
Trace Minerals & Humates	$55,000 – $120,000
Optional Bacillus spp.	$35,000 – $95,000
Maintenance & Spare Parts	$120,000 – $190,000
Packaging, Bags, Pallets	$85,000 – $140,000
Laboratory QC & Compliance	$45,000 – $95,000
Insurance & Permitting	$60,000 – $110,000

Total Annual OPEX: $1,650,000 – $2,100,000

Revenue Model

Revenue Stream	Annual Value
Tipping Fees (300 tons/day × $31/ton × 350 days)	$3,255,000
Fertilizer Sales (150 tons/day × $500/ton × 350 days)	$26,250,000
Biomass Pellet Fuel Sales (energy sector & resort boilers)	$2,100,000 – $4,800,000

Total Annual Revenue: $31.6M – $34.3M

Net Annual Profit (After OPEX): $29.5M – $32.6M

Payback Period: 0.8 – 1.1 years

Implementation Timeline

Phase	Duration	Deliverable
Engineering & Site Validation	2–9 weeks	System layout, utilities planning
Fabrication & International Shipping	12–18 weeks	System arrives to site
On-Site Installation & Workforce Training	4–8 weeks	Operators trained & tested
Commissioning & Continuous Production Launch	1 week	Full revenue activation